Conveyor Belt Cleaners
Conveyor Belt cleaning System
Belt cleaners or scrappers are used to clean conveyor belts. Belts can be contaminated during work, so cleaning them is essential to maintain efficiency and performance. Transportation of fine materials combined with moisture leaves a considerable amount of residue on the surface of the belt. This causes friction with the idlers and damages the rubber cover of the belt. There are two basic types of belt cleaners: primary belt cleaners and secondary belt cleaners. Qingdao Blue Star manufactures both belt cleaners to meet all your belt-cleaning needs.
Primary conveyor belt cleaners
Primary or pre-cleaners clean the head pulley where a significant portion of residue is left. Primary cleaners remove bulk material, usually about 60-70 per cent of carryback. Our pre-cleaners come in different blade sizes and variety to handle stubborn materials.
Secondary conveyor belt cleaners
Secondary belt cleaners remove impurities and dirt beyond the head pulley. It is used to finish cleaning by removing minor residue and impurities. We suggest a primary cleaner and one or more secondary cleaners to our customers for comprehensive cleaning. Our wide range of secondary belt cleaners is up-to-date and much more efficient in OK cleaning requirements.
Our products
Our polyurethane belt cleaners are critical accessories within conveyor applications for eliminating carryback material comprising dirt, debris or any other substance that adheres to the belt surface upon discharge of conveyed goods. These cleaners are polyurethane-based, flexible, wear-resistant, and built to provide long service due to their high resistance to wear, even in harsh operation conditions.
V-plows belt cleaners are specific tools used to remove deposits on the return side of conveyor belts and redirect contaminants away from the critical belt areas, including pulleys or idlers. The V-Plow cleaner is generally installed obliquely in the direction across the width of the belt so that it forms a letter “V” design to eject material from both sides of the belt.
Benefits of conveyor belt cleaning system
Belt cleaners reduce the incidences of material buildup within and between conveying processes. Using cleaners along with conveyor belts can improve performance as a protective measure for employees and increase productivity and profit. Some of the key benefits are given below:
Enhancing profit
Continuous use of conveyor belts without cleaning will damage and repair the belts, ultimately increasing cost. On the contrary, if you use a cleaning system, then it will not only improve the working but can also increase the life of conveyor belts, resulting in an overall profit
Increasing equipment longevity
The carryback can usually contaminate the conveyor belt alongside the conveyor system and under the convey belt. It can cause damage to internal components like idlers and rollers, directly affecting the performance and by timely cleaning, you can increase the life of your conveyor belts.
Work environment safety
Providing a safe environment for the workers is essential. If the cleaning is not done correctly, then the contamination and moisture can cause slippage and dust issues for the employees.
Lower energy consumption
The residue material can cause a heavy weight on the overall conveying system.Conversely, cleaning belts regularly results in a lightweight system and lowering energy consumption.
Dry cleaning and food-grade Conveyor belt cleaning
In industrial processes, dry cleaning reduces water consumption and helps avoid corrosion, thus giving the belts a longer life span. A food-grade conveyor belt cleaner is gentle in this function while guaranteeing cleanliness and safety by not requiring chemicals to clean the belt’s surface. It ensures that food safety laws are being met and thus critical to food preparation and processing surroundings
Industrial applications of conveyor cleaning system
Mining and quarrying
Cement and Concrete
Food Processing
Recycling
Waste Management
Chemical Processing
Steel and Metal Processing
Power Generation
Benefits of conveyor belt cleaning system
The material usually enters the roller’s shell, causing bearing wear. The substance attached to the shell can damage the glue or adhesiveness of the conveyor belt.
Suppose proper and timely cleaning is not done. In that case, it can cause severe damage, be a source of environmental pollution, and increase workload.
Sticky material enters the roller, which can affect the working of the belts and can increase wear.
The sticky material can also cause friction on the roller surface and for pulley leggings.
Conveyor Belt Cleaning Procedures and Tools Guide
It is essential to adhere to some proper cleaning techniques that must be followed on conveyor belt systems. Cleansing options and conveyor belt cleaning gadgets include the current conveyor belt cleaning moving nozzle, which can clean certain areas exclusively. Some non-chemical methods include cleaning via steam, such as cleaning a conveyor belt with steam. Conveyor belt cleaning is safe and efficient using the appropriate conveyor belt cleaning tool and when the hazards are evaluated using conveyor belt cleaning risk assessment. Conveyor belt cleaning products’ performance improvement improves efficiency and low downtime.
How does the conveyor belt cleaning system Work?
A conveyor belt cleaner is mainly functional at the beginning and end of the conveyor belt. The head belt cleaner removes sticky materials on the top front. In contrast, the tail cleaner wipes the rear end to eliminate accumulation in the rollers.
Its high stretchability enables it to adjust with varying belt-wearing rates. This helps with scraping as the belt shape matches the shape of the scraper very closely. The spring tension regulator of this machine has a mechanism that automatically overcomes and adjusts the tension and absorbers the shock, which maintains a constant contact pressure, hence increasing the working life of the scraper.
How to select a suitable conveyor belt cleaner?
Generally, the mistakes that often occur are the wrong selection of belt cleaner, the installation at the wrong place or the selection of the mismatched blade of cleaner. So, the following are a few guidelines when selecting a conveyor belt cleaner.
The size of a conveyor belt cleaner should be determined by the following dimensions: bandwidth, belt speed, and transportation volume.
Each type of conveyor belt cleaner depends on the material used and the circumstances to be applied to the conveyor belt.
Therefore, the structure of the conveyor belt cleaner must be selected based on safety and reliability to match that of the conveyor belt joint chosen by the users.
Every cleaning method of the conveyor belt cleaner should be selected depending on the degree of belt wear.
Determining whether the conveyor belt cleaner’s working model is reversible regarding the direction of belt movement is essential.
The mounting procedure and torque pattern for the conveyor belt cleaner should be set depending on the dimensions of the mounting area provided.
Advanced Brush Solutions for Conveyor Belt Cleaning
In decreasing the accumulation of material on the conveyor belt, a brush type that falls under the manual type will prove efficient in removing acceptable debris on the belt surface. Our conveyor belt cleaner brush and roller brush for conveyor belt cleaning are designed as continuous cleaner brushes to provide efficient cleaning. More extensive systems also consist of brushing units for cleaning the conveyor belts, ensuring improved coverage. These systems often include mounted cleaning brushes for the conveyor belts and are easy to install and maintain. The automatic cleaning system uses an electric conveyor belt brush cleaner that offers efficient and hand-free cleaning.
Optimize Conveyor Performance with Reliable Belt Scrapers
A belt scraper is an essential element of conveyor belt operation since it helps minimize the risk of material accumulation. The conveyor belt cleaner scraper is developed in a way that comes with belt scraper blades which clean the belt surface adequately. A well-installed belt scraper enhances the long-lasting performance of the belt scraper, and proper adjustment of the conveyor belt scraper optimizes the contact with the belt. Manufactured from high-quality belt scraper materials, these scrapers can endure all the worst conditions. Genuine belt scraper manufacturers or service providers make available various choices, such as specialized belt scraper blades for conveyors based on usage.
Replacement blades or belt scrapers are essential spare parts to enable the proper functioning of conveyor belt cleaning solutions. Qingdao Blue Star manufactures blades that generally consist of polyurethane, tungsten carbide or stainless steel, depending on the design of the belt cleaner and application. Periodically, blades become worn due to friction and buildup of materials that must be changed to attain the belts’ proper level of cleanliness.
Comprehensive Guide to Conveyor Belt Cleaners
There is always the need to clean belt systems with conveyor belt cleaners in industries ranging from manufacturing. An example of belt conveyor cleaner is used in cement factories and material handling plants and aids in removing debris so that less damage and frequent stoppage of belt conveyors occur. The 48-inch conveyor belt cleaner is recommended for wider belts and provides a complete cleaning surface. As for the part conveyor belt cleaners, the nylon bristle conveyor belt cleaner and the brush cleaner for conveyor belts are suitable for specialized cleaning, and the rubber conveyor belt cleaner is good for more durable usage when working in a rough environment. Modern kinds of belt cleaners include the model 33 multi-bladed coil spring-style conveyor belt cleaner that outperforms the previous models and is designed for long service.
FAQs
What is the standard price of a tungsten tip belt scraper?
The belt scraper cost of the tungsten tip belt scraper or Razorback belt scraper varies depending on the size of the scraper and the type of material used. Getting a primary belt scraper price list from suppliers is recommended to get the actual price.
How often should a conveyor belt scraper be replaced?
The frequency with which the conveyor belt scraper is replaced depends on the nature of the material conveyed and the durability of the scraper blade. Daily, weekly, monthly and quarterly, to be precise, checks are essential to ensure the belt cleaner is optimally functional.
What is the difference between primary and secondary conveyor belt cleaners?
Primary cleaners are mounted on the head pulley to get rid of the conveyor belt of most of the material. In contrast, secondary cleaners offer more cleaning action on the belt conveyor.
How are conveyor belts cleaned?
A conveyor belt cleaning system is used to clean conveyor belts. These systems utilize cleaners and scrapers to remove material from both the upper and lower surfaces of the belt, increasing the conveyor belt’s performance.
How do I ensure proper conveyor belt scraper installation?
It is essential to correctly position your conveyor belt scraper to clean and save the conveyors effectively and for how long it will last. Standard installation regulations concerning positioning and tensioning should be followed.
What are the different types of scrap conveyor belts available?
They include scrap rubber conveyor belts for sale, similar to old conveyor belt scrap and used scrap conveyor belts. The cost of the scrap conveyor belt depends on its condition and the material from which it is made.
What factors should I consider when choosing a conveyor belt cleaner?
When choosing a belt cleaner, determine its belt speed, the type of belt material, and size. Flexco belt cleaners and Argonics belt cleaners provide long-lasting systems for multiple industries.
Are there automatic conveyor belt cleaning systems available?
Yes, there are automatic conveyor belt cleaning systems, which prevent conveyor belt cleaning by hand and help maintain the cleaner conveyor belt throughout the constant operation to improve the system’s overall performance.
Why is cleaning of conveyor belts necessary for belt conveyors?
Sanitation of conveyor belts is essential for carryback issues, optimum belt durability, and minimal required stoppage. A conveyor belt cleaner system helps break debris or buildup and optimizes the belt.
How do dry cleaner conveyor belts work?
Dry cleaner conveyors utilize belt cleaners and scrapers to handle dry, sticky, or delicate items without washing them with water. This method reduces carryback and guarantees that conveyor cleaning systems will work in sectors where wet cleaning is not feasible.
What materials are used for belt scrapers?
Generally, they include belt scraper rubber, polyurethane belt scraper, ceramic belt scraper, and tungsten tip belt scrapers. These materials are selected according to their wear resistance and the kind of material transferred.
What is the purpose of a conveyor belt cleaning system?
A conveyor belt cleaning system cleans up material deposited on conveyor belts to enhance their performance and minimize the belt’s and auxiliary parts’ wear.